The hardware tool industry is in urgent need of transformation to strengthen the technology

In recent years, China's manufacturing industry has achieved sustained high-speed development. In the current economic cold wave and crisis, although the machinery industry has been greatly affected, the total size and total output are second only to the United States, surpassing Japan, ranking second in the world, and exporting. Over Germany. However, the industry generally believes that China's manufacturing industry is big and not strong. Luo Baihui, secretary-general of the International Tool & Die & Plastics Industry Suppliers Association, pointed out that the hardware tool industry in China must change its concepts, vigorously develop the production of high-efficiency cutting tools, and use domestically-made high-efficiency cutting tools to replace foreign products, recapture this part of the market occupied by imported tools. Emphasis on after-sales production services, only in this way, our country's tool companies have a promising future, our country's tool industry can be rejuvenated.

In recent years, although China's hardware and tools industry is not small development, but far behind the development of the machine tool industry. Most of the highly efficient cutting tools used in production are imported from abroad (including foreign-funded companies producing tools in China). We are also exporting a lot of knives now, but they are mainly low-priced, standard tools. In 2004, China produced about 2.5 billion knives, of which 2 billion were cheap and low-grade cutters (most of them exported). In the following years, exports were still basically medium and low-end tools. In the U.S. market, medium-sized twist drills cost about US$10 each, while China's low-end twist drills cost only US$1 to be used as hand tools. China now has a world-scale automotive industry. However, the high-efficiency production lines introduced by the automotive industry from abroad have used 80% to 90% of the tools for cutting tools (including domestic foreign-funded enterprises). Now China's tool production supply and marketing situation is that high-end advanced tool products mainly rely on imports from abroad, while the low-grade tool products malignant expansion (mostly exports), this situation must be changed as soon as possible. China's machinery manufacturing industry uses a large number of standard tools in its production, and advanced development uses a large number of highly efficient cutting tools, resulting in a much lower processing efficiency in China. China's hardware tool factory still produces a large number of traditional standard cutting tools. Some small tool factories also produce a large number of low-grade cutting tools. According to statistics, China consumes 40% of the world's tool materials, but its sales revenue only accounts for 12% to 15% of the world's tool industry. The gross profit margin of foreign tool companies is about 40%, while the profit of China's tool factory is very low, and some of the tool factories still have losses. Now our country's tool factory mainly produces traditional standard tools. Judging from the technological development trend of the machinery manufacturing industry, the proportion of high-efficiency CNC machine tools in China's factories will increase year by year, and the demand for efficient and advanced tools will increase rapidly, while the demand for traditional standard tools will decrease year by year.

The labor productivity of China's manufacturing industry is only 1/3 to 1/5 of that of the United States and Japan. Many Chinese machinery products are cheap but their quality is also low. Recently, due to the appreciation of the renminbi and the rapid increase in domestic labor costs, coupled with the economic cold wave and crisis, it has seriously affected the export of middle and low-end products, and forced us to improve the technological level of the machinery industry as soon as possible, turn the crisis into an opportunity, and forge ahead into a manufacturing powerhouse. . From 2000 to 2008, the rapid development of China's machinery manufacturing industry from 2000 to 2008, the development of China's machinery manufacturing industry is extremely rapid, not only the production of automobiles, machine tools, shipbuilding, power generation equipment, etc., has grown rapidly, but also the product level has been continuously improved. The market share of domestic machine tool output value was 56.3% in 2007 and 61% in 2008. It continued to increase in 2009, reaching 70.1%. In 2008, China's machine tool industry consumed 19.44 billion US dollars of machine tools, ranking the world; production of machine tools 13.96 billion US dollars, ranking third in the world; exports of machine tools 2.11 billion US dollars, ranking sixth in the world; imported machine tools 7.59 billion US dollars, ranking the world, import and export of machine tools Over US$5.48 billion. 2009, by the cold wave affecting the world economy, lower growth, but foreign affected more severely. Last year, China's production machine tools leapt to the world, imported machine tools were 5.9 billion U.S. dollars, machine tools exported 1.41 billion U.S. dollars, machine tool imports and exports exceeded 4.49 billion U.S. dollars, and imported and consumed machine tools ranked the world for eight consecutive years. In 2007, the output of CNC machine tools in China was 123,257 sets, an increase of 32.6% over 2006. In 2008, China's CNC machine tools were affected by the world economic crisis, and the output was 122,211 units, which was basically the same as in 2007. From January to December of 2008, the output of CNC machine tools in China was affected by the economic crisis. After July, the output declined, and it recovered slightly in December. In 2009, the output of CNC machine tools increased significantly, reaching 143,904 units. The market share of domestic CNC machine tools reached 62%. The situation of China's machinery manufacturing industry in 2009 From the perspective of the general environment, since the second half of 2008, the machinery manufacturing industries in various countries have been affected by the financial crisis to varying degrees, and the losses suffered by several major automobile and machine tool producing countries have been particularly serious. The production of automobiles in all countries in the world has dropped significantly. China's auto production and sales have not only fallen but have continued to rise sharply. In 2009, China’s auto production has surpassed the United States and is in the world. In the first half of 2009, the statistics for the production of major machine tools are as follows: In 2009, the Japanese machine tool industry's quarterly orders fell by 84.6%, and domestic demand and exports both fell, which affected the sales decline by 46.2%.

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