Xinsong Unidirectional Flow Continuous Laser Tailor Welding System——Promoting the Development of "Automotive Lightweight" with a New Process

(Figure) Three ways to achieve lightweight vehicles

Therefore, people of insight set out to seek a breakthrough in the details of the car body structure and manufacturing process. Faced with such customer needs, the new Songsong unidirectional continuous laser welding system entered the market in an all-round way, opening a new chapter in the field of laser welding. .

(Video) Continuous laser welding production line

Compared with the traditional welding technology, laser tailor welding is to automatically join and weld two steel plates of different materials and different thicknesses to form a whole plate to meet the different requirements of the parts on the material performance. Xinsong has made further improvements in this technology. The original one-way continuous laser tailor welding system uses a double shuttle cycle car drive mechanism to achieve weld track sharing, avoiding track interference and line winding. The laser utilization rate can be achieved More than 92%, solving the industry pain points of low laser utilization rate and long production cycle of early tailoring equipment , shortening the investment recovery period of customers, and the production efficiency is 35% -45% higher than that of traditional tailoring equipment.

Xinsong unidirectional flow continuous laser tailoring welding system helps the automotive industry to reduce the weight of the vehicle, and pay more attention to safety. It integrates various quality assurance functions such as tracking before welding, monitoring during welding, and inspection after welding, which improves the vehicle's Anti-collision ability. In addition, the scheme combines the traditional two sets of equipment into one, saves a set of loading and unloading mechanism, and reduces the overall cost of the equipment. And through the compact structure of front-end loading, back-end loading and continuous operation, it saves space.

Xinsong actively pays attention to the potential market for the application of new lightweight materials and new processes for automobiles in the future, and quickly follows up the application dynamics of laser tailored welded blank product segments. At present, Xinsong's unidirectional continuous laser tailored welding system with independent intellectual property rights has cooperated with Baosteel, Maanshan Iron & Steel and other companies, and continues to expand the application market of unequal thick plate welding in automobiles and other fields. By increasing R & D investment for the application of tailor-welded plates for automotive skylight reinforcement frames, thermoforming, steel-aluminum hybrids, etc., we continue to expand the laser tailor-welded product line to provide customers with high-quality and efficient laser tailor-welded production line product solutions.