Precise injection bonded ferrite magnets include Anisotropic and isotropic magnet. Isotropic magnets mainly used in colour TV, and Anisotropic magnet mainly used in the magnetic roller of laser printer, DC motor, small generator, relay, sensor, air-conditioner. Precise plastic part mainly used in field: Appliance (Camera, pickup camera), motor, hardware.
As a new production process for permanent magnetic material, Ferrite magnets produced with Injection moulding process remain ferrite magnets with much higher magnetic properties, meanwhile, which exert advantages of high efficiency and high precision on injection moulding, as well as provided the injection plastic magnets with particular characteristics.
Bonded magnet materials can be created through Injection Molded and can be made from NdFeB, Strontium Ferrite or a combination of the two. Bonded magnets that are created through injection molding can be molded into complex shapes and also molded directly onto components. Bonded magnets can also be created through the process of compression bonding which offer higher magnetic output but are limited to simpler geometries than Injection Molded materials. Compression Bonded magnets can be made from either NdFeB or SmCo powders.
Injection Molded:
Binder Types / Nylon / PPS / Polyamide.
Temperature Range -40c 180c
Very Tight tolerances off tool ( 0.002 -0.003 Typical )
Very good mechanical strength
Compression Bonded:
Higher Magnetic Strength due to higher magnetic particle density.
Epoxy Binder / Resistant to normal industrial solvents and automotive fluids
Epoxy Coat after manufacturing to prevent oxidation
Temperature Range -40c ~165c
"Tight" tolerances off tool
Good mechanical strength
Typical Bonded Magnet Applications:
Sensors
Brushless DC Motors
Household Appliances
Compressor
General Bonded Magnet Applications:
Materials are isotropic and can be magnetized in any direction
Wide range of existing tool sizes are available in rings, discs and rectangles
Exsisting Multipole magnetizing fixtures for quick prototyping
Easily machined
Existing Multipole rings simplify assembly verse arc sepments
About us:
Ningbo ZhongYuan Magnet Co., Ltd. Was founded in 2008, as a professional manufacturer and exporter, we are specialized in designing and producing of rare earth magnet, especially for sintered and bonded NdFeB(Neodymium) magnets. Currently we mass produce N52, 50M, 48H, 45SH, 40UH, 38EH, 33AH and other grade of sintered NdFeB(Neodymium) magnet. They are widely used in Automobile, Wind Power, Servo and so on. Our factory is located in Ningbo, Where is the industrial bases of Ndfeb magnet.
With advanced processing and test equipment, The stablility, consistency and tolerance of our magnets can be well controled. Choose ZhongYuan Magnet you can experience more professional technical advice, fast quotation, ordered production plan, quality control and convenient mode of transportation. Which can support us to provide good products and timely delivery. Problem analysis in your position is always our service tenet.
If you have any interest or inquiries for Neodymium(NdFeB) magnet, you are welcomed to inquire here. We are sure you will be satisfied with our price and service.
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