Trimming tools generally remove blunt ceramic or abrasive particles from the surface of the grinding wheel, thereby striving to reduce the grinding temperature and improve the surface roughness of the workpiece, and improve the ability of the grinding wheel to machine small tolerance workpieces. The dressing tool is also used to refine the grinding wheel. In the past, most finishing and finishing operations were carried into a rotating grinding wheel using a fixed dressing tool, often made of single crystal diamond or PCD.
Today, many high-productivity grinding operations use rotating CNC dressers or sharp dressing rollers. When one side of the grinding wheel is machining the workpiece, the other side is continuously trimmed at the same time. The CNC Rotary Dresser accommodates more than 100 identical diamonds that are mounted on the outer diameter of the dresser to create a unique shape on the grinding wheel.
When laser cutting, the independent CVD diamond provides many unique advantages to the user and producer of the trimming tool. The structure of CVD diamond can be designed to have high fracture toughness and strength to optimize the life and dimensional stability of the trimming tool.
Since CVD diamond is cut into uniform pieces, it minimizes or eliminates the problems associated with single crystal diamonds, such as the inherent shape constraints and variability of natural diamonds. Finally, CVD diamond materials can be fabricated with high aspect ratios (eg, 8 mm x 1 mm x 1 mm). CVD diamonds are cost effective to mount on trimming tools, extending life and improving dressing efficiency.
Conclusion The natural quality of vapor deposited diamond and the advanced manufacturing technology of independent CVD diamond tools provide an excellent solution for many difficult materials. With the success of CVD diamonds in finishing tools, CVD diamonds have been rapidly promoted and applied in the field of industrial material processing.
Today, many high-productivity grinding operations use rotating CNC dressers or sharp dressing rollers. When one side of the grinding wheel is machining the workpiece, the other side is continuously trimmed at the same time. The CNC Rotary Dresser accommodates more than 100 identical diamonds that are mounted on the outer diameter of the dresser to create a unique shape on the grinding wheel.
When laser cutting, the independent CVD diamond provides many unique advantages to the user and producer of the trimming tool. The structure of CVD diamond can be designed to have high fracture toughness and strength to optimize the life and dimensional stability of the trimming tool.
Since CVD diamond is cut into uniform pieces, it minimizes or eliminates the problems associated with single crystal diamonds, such as the inherent shape constraints and variability of natural diamonds. Finally, CVD diamond materials can be fabricated with high aspect ratios (eg, 8 mm x 1 mm x 1 mm). CVD diamonds are cost effective to mount on trimming tools, extending life and improving dressing efficiency.
Conclusion The natural quality of vapor deposited diamond and the advanced manufacturing technology of independent CVD diamond tools provide an excellent solution for many difficult materials. With the success of CVD diamonds in finishing tools, CVD diamonds have been rapidly promoted and applied in the field of industrial material processing.
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