The DIEMATE series of mold milling cutters is a new high-efficiency and high-stability cutting tool developed by DIJET for mold processing requirements in home appliances and automobile manufacturing. This type of tool has a complete structure, including a milling cutter (edge ​​diameter 50mm ~ 160mm) widely used for milling, NC, CNC milling and copy milling, and a clip-on end mill for die cavity milling and engraving milling (blade diameter) 12mm, 15mm, 20mm).
1. Main features (1) Compared with general circular blade cutters, the feed rate is increased by about 3 times, the speed is increased by about 1 time, the processing efficiency is increased by more than 6 times, and the tool life is more than 3 hours.
(2) The strength, toughness and chipping resistance of the new TiAIN coated inserts are improved.
(3) The unique cutter body design improves the strength of the cutter body and the chip discharge performance is good.
2. Processing example: A mold manufacturer in Italy uses the milling cutter to process the mold. The machine is a FAMUT700 (15kW) machine tool, and the machined parts are plastic molds. The parts are ORVAL2344.135kg/mm2, equivalent to 4Cr5MoSiV, and the hardness is HRC40~41. For the company's DDM2160-80W20 mold milling cutter, the cutter size is φ16 straight shank type, the insert type is RDHX1003MO, and the insert type is JC5040 (TiALN coated insert).
3. Cutting conditions Speed: 2300rpm
Feed: 2500mm/min
Cutting width af: 1.5mm
Cutting depth pf: 0.5mm
Cutting method: spiral reaming Cooling method: wet (emulsion)
1. Main features (1) Compared with general circular blade cutters, the feed rate is increased by about 3 times, the speed is increased by about 1 time, the processing efficiency is increased by more than 6 times, and the tool life is more than 3 hours.
(2) The strength, toughness and chipping resistance of the new TiAIN coated inserts are improved.
(3) The unique cutter body design improves the strength of the cutter body and the chip discharge performance is good.
2. Processing example: A mold manufacturer in Italy uses the milling cutter to process the mold. The machine is a FAMUT700 (15kW) machine tool, and the machined parts are plastic molds. The parts are ORVAL2344.135kg/mm2, equivalent to 4Cr5MoSiV, and the hardness is HRC40~41. For the company's DDM2160-80W20 mold milling cutter, the cutter size is φ16 straight shank type, the insert type is RDHX1003MO, and the insert type is JC5040 (TiALN coated insert).
3. Cutting conditions Speed: 2300rpm
Feed: 2500mm/min
Cutting width af: 1.5mm
Cutting depth pf: 0.5mm
Cutting method: spiral reaming Cooling method: wet (emulsion)
Solar Bench,Solar Powered Park Bench,Solar Park Bench Waterproof,Smart Public Solar Bench
Yantai LUHAO Lighting CO.,Ltd , https://www.luhaolight.com